Aggregate

General name of ingredients used in concrete production such as sand, crushed stones and gravel is aggregate. Aggregate, which constitutes the 60-75% of the concrete volume, is an important component.

Aggregates are classified into two types in terms of their particle sizes, which are thin(such as sand, crushed sand) and coarse aggregate(such as gravel, crushed stones).

The most desired features in aggregates are:
  • Hardness, strength and firmness,
  • Not including weak particles(sea shell, coal, wood etc.),
  • Strength for pressure and wearing,
  • Not including dust, soil or other materials that may damage the concrete,
  • Not including flat and long particles,
  • Not showing harmful reaction to cement.

Dirtiness of aggregate(clay, silt, dust, alluvion etc.) affects adherence negatively, and these small particles increase the need for water.

Sieve analysis, tests for flatness, water absorption and specific weight should be performed in proper intervals to monitor the quality consistency.  Aggregates to be used in concrete should be in compliance with

TS 706 EN 12620.

Agregate Standards Table :
       
EN 933-1 Tests for geometrical properties of aggregates – Part 1 : Determination of particle size distribution – Sieving method TS 3530 EN 933-1 Agregaların Geometrik Özellikleri için deneyler: Bölüm 1- Tane Büyüküğü Dağılımı- Eleme Metodu
EN 934 -2 Admixtures for concrete, mortar and grout – Part 2 : Concrete admixtures – Definitions and requirements ·         TS 3452

·         TS 4834

·         Beton-Kimyasal katkı maddeleri ( Priz süresini ayarlayan ve karışım suyunu azaltan)

·         Beton ile ilgili terimler

EN 1097-3 Tests for mechanical and physical properties of aggregates – Part 3 : Determination of loose bulk density and voids TS EN 1097-3 Agregaların fiziksel ve mekanik özellikleri için deneyler: Bölüm 3-Gevşek yıgın yoğunluğunun ve boşluk hacminin tayini
EN 1097-6 Tests for mechanical and physical properties of aggregates – Part 6 : Determination of particle density and water absorbtion TS 3526 Beton agregalarında özgül ağırlık ve su emme oranı tayini
EN 12620: 2000 Aggregates for concrete TS 706 EN 12620 Beton agregaları
In Addition to Concrete and Cement, Aggregate Should Also Be Produced in Accordance with the Standards;

The aggregate(sand, gravel, crushed stones etc.), which has the highest percentage(around 75%) among the ingredients of which concrete is composed, is increasing its strategic importance in ready mixed concrete industry each passing day as an ingredient of which natural sources are gradually decreasing and clean, quality samples conforming with stadards are getting harder to find.

Today, many concrete producers try to produce aggregate directly by founding subsidiaries or branch companies and running quarries because they can’t provide the quality aggregate that conforms with standards in convenient terms in the market.

The objective requires the monitoring and certification of quality process of not only concrete itself, but also the other ingredients that enter the concrete mixture apart from cement(aggregate, admixture etc.) and Turkey Ready Mixed Concrete Association members to look for certificate of conformity with standards for all ingredients that they procure and enter the concrete mixture and to not prefer concrete mixture ingredients of which conformity with standards is not certificated.

In terms of providing standardization in aggregate production and use and solving the problems in the industry, existence of Aggregate Producers Union(AGÜB) and gathering of conscious consumers that aim for the compliance with standards and quality in aggregate production as in ready mixed concrete are certainly important steps for the future of the industry.

Cement is an ingredient of which raw materials are limestone and clay and which is used in sticking mineral particles(sand, gravel, brick, briquette etc.).

Cement definitely needs water for fulling this sticking task. Cement is a binder that hardens by reacting with water. Crushed limestone is ground and powdered with the addition of clay and if necessary, iron ore and/or sand. This ingredient kilned in rotary furnaces at 1400-1500°C.  The arising product is called “clinker”.

Then, an amount of gypsum(around 4-5%) is added to clinker and Portland Cement is obtained by powderizing it. In admixture cement production, apart from clinker and gypsum;  one or more of trass, blast furnace slag, fly ash, silica fume etc. are added according to the cement type. Cement is the component that has the lowest volume in many concrete mixtures, however, it is the most important one among concrete ingredients.

The most commonly used cement types are Portland Composite Cement, Admixture Cement, Slag Cement, and Sulphate-Resistant Cement. Apart from these, White Portland Cement and some other cement types are also used with specific purposes. Because aggregate particles are the strongest agents in normal concrete, other two agents(cement paste and adherence) determines the strength. Strength of the cement paste is determined by water/cement ratio to a large extent.

Cement types used in concrete and their conformity evaluation have been standardized in TS EN 197 series.

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